09g valve body removal. Jan 1, 2013 · 09G, TF-60SN Valve Body Identification.

I like many of us that suffer with the 09g was unhappy about the lack of possible upgrades. • The ignition key removal lock Introduction Designation 09G 09G 09M 184 lbs-ft (250 Nm) 184 lbs-ft (250 Nm) 332 lbs-ft (450 Nm) 2005 Jetta/New Beetle 2006 Passat If other bolts are loosened, the function of the valve body is impeded and the valve body falls to pieces. There are quite a few 09G valve body install and repair videos; they might shed some light on things and help you, double check your install or This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. I filmed the vavle body in almost real-time, so be patient. But it is possible to have burned clutch packs because of the defective valve body. How I do my valve bodies. This is a video of a THM-700-R4 Transmission. I was able to hold the damper cylinder up and position the valve body. Remove the manual valve from the bore. 2015 D3E8001EAAC) is a comprehensive guide to repairing and rebuilding the 09G automatic transmission used in Volkswagen vehicles. 2L For VOLKSWAG-E-N BEETL-E /BEETL-E CONVERTIBLE 2003-. Nov 18, 2015 · Removing the Valve Body when Automatic Transmission has hard shifting. 100” solenoid can O. January 01, 2013. Customer: I'm just looking for the torque specs for the valve body bolts on a 2006 Jetta with the O9G automatic trans. Up above the valve body there is a reverse feed pipe. net/Lockup-Clutch-Control-Valve-TF-60SN-09Ghttps://maktran 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Big Solenoid) $309. Nov 1, 2008 · Solenoid Control in the TF60-SN (09G/09K/09M) Chrysler RFE valve body checkball locations and function. Both units use similar power flow & control. 3 - Designation of slide valve body, here e. The gearbox is a conventional multi-step automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. the 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Feb 18, 2005 · Remove the lower Oil pan from the AT At the moment of remove the lower oil pan Remove the oil filter After that you could access to the valve body according to the attached image, where the valve body is located, on the left side of that part are allocated the sollenoid-valves, 6 to be precise. I have seen burned K3 frictions. In this video show you how remove a transmission. If after performing both the throttle and transmission basic settings and if the fluid level in the transmission is at the correct level, a harsh 5th to 4th downshift is most likely a valve Mar 14, 2022 · My 2007 Volkswagen Beetle / Bug has an automatic transmission suffering from some harsh downshifts and extreme shift flaring. 0ltr. The rest of it goes together quick, i swear. . Is there a way to tell which variation is in your car without dropping the oil pan? Jun 13, 2022 · My 2007 Volkswagen Beetle / Bug had an automatic transmission suffering from some harsh downshifts and extreme shift flaring. Just finished assembly of all the sub assemblies inside the barrel of the case. - Solenoids are individually cleaned, inspected, calibrated, and tested. 00 $ 309 . Remove the gasket from the pan. 0L Compatible with Apr 15, 2013 · 1. Oct 31, 2020 · Where did you get the valve body from? The valve bodies, need to be rebuilt, have the solenoids repaired/remanufactured or replaced and have the added updates done to them, be tested, have a warranty, etc. Valve Body Xpress. Note screws have different lengths. Look up make and unit, or search all layouts. Your opinion is wanted. email or call us with any questions or concerns. 0L L5 2. Unbolt valve body and remove. There are two different types of solenoid canister diameter. 09G, 09K, 09M, TF-60SN Remanufactured Valve Body (Large Cans, Cooler on Case with Switches) Part No. This will resolve your flare concern if you do not have any other problems. Valve Body Inspection When servicing the valve body, pay close attention to the valve bores. • The ignition key removal lock Introduction Designation 09G 09G 09M 184 lbs-ft (250 Nm) 184 lbs-ft (250 Nm) 332 lbs-ft (450 Nm) 2005 Jetta/New Beetle 2006 Passat Jan 4, 2019 · I got a price on a new VW valve body from a business that may be doing the installation. VOLKSWAGEN 09G325039AX Valve Body | RockAuto Nov 26, 2016 · I just finished swapping my rebuilt valve body from Ream Man into my 2006 Volkswagen Jetta 2. 00 FREE delivery Mon, Apr 22 Remanufactured 09G valve body for Volkswagen and Skoda. 00 Sep 15, 2022 · Condition:Remanufactured OEM Part number: for 09G TF-60SN 09G325039AX 09G325039A Note: Please make sure the part number in our listing is the same as your original one. Nov 12, 2021 · Viewing live data with a scan tool; like vcds, might help diagnose things. TF-60SN, 09G Solenoid Identification & Connector Pin Out. The 09G gearbox is developed and manufactured by the Japanese transmissions specialist AISIN AW CO. Large = 1. The solenoid is pulsed off, and it sends oil to the end of the clutch control valve, compressing the spring against the adjuster. Automatic Transmission Valve Body. Numerous 09G transmission problems can be attributed to a faulty valve body Dec 27, 2022 · Removing/installing and assembling the Trans-Go valve body shift kit in my 7L/T1 Touareg with 09D. a tested valve body with gasket and having had the necessary parts and applied upgrades to meet or exceed factory oem standards resulting in a valve body that has been “dyno” tested and passed air & wet pressure tests the solenoids have been digitally syncronized, and their ohm actuation variance has as well been is proud to present the following: o9g, 09g, ga6f21wa, tf60sn, 09m, o9m, 09k, o9k dyno remanufactured valve body. 5-amp fuse #15 ; 20-amp fuse #31. Easy to use parts catalog. Note that the oil pan has lines stamped where the magnets are supposed to be. The problem is the valve body drilled holes in the plate between halves, are too small in some places, and quickly get clogged with metallic paste sediment from the differential gears. The 6-speed automatic gearbox 09G is used in the Audi A3 ‘04 and Audi TT. May 20, 2022 · Can somebody with knowledge recommend a supplier - perhaps improved/better than new . Disassemble lower valve body and place valves, springs and retainers on appropriate trays exactly as they were removed, as shown in Figure 150. 5ltr. Key steps include disconnecting electrical connectors and sensors, removing retaining bolts, pulling out the valve body, and reinstalling it while properly routing electrical wiring harnesses to avoid damage. The T20’s hold the valve body together and if you separate them you might loose checkballs and springs. Be careful not to dirty any of the transmission internals and only use lint-free rags. . , LTD. Apr 19, 2020 · In this video, I go over how to remove the valvebody from the transmission. With the valve body removed, use figure 4 as a guide for air checking the clutches through the case feed holes. Jun 16, 2021 · 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Small Solenoid) 2. 5L Compatible with Volkswagen GOLF 07-. g. 07 – Loosen the fixing screws -arrows- of the slide valve body crosswise and carefully remove the slide valve body. We have heard of a issue, where when things heat up; the wiring harnesses and clips, cause a intermittent connection problem. The VW 6-speed Automatic Transmission 09G Repair Manual (Edition 07. com/CurmudgeonTransmissionSupplier Links:S However, there were a number of design flaws in the valve body that usually lead to some rather serious 09G transmission problems. Total parts and labor $1,883. They want to do it but with a NEW VB. – Press together the catches at the cable support of the selector lever control cable -arrows- and pull out the selector lever control cable from the cable support/gearbox. b May 10, 2023 · 2003 New Beetle Convertible, 2. Suppliers: I’ve narrowed down my possible sources for the VB. There are certain criteria that must be met for the relearn to occur: Sep 7, 2003 · Crack the valve body bolts loose with a torque wrench first. Bolted the 12 bolts back in to torques from pdf. 8L 2. our valve body are held to the highest and strictest industry standards and meet or exceeds oem standards. Jan 1, 2013 · The linear solenoids on the Aisin valve bodies control line pressure, shift pressure, shift/engagement feel and lockup control. Full Rebuld Serieshttp://www. Note: Tag the "Linear" solenoids on removal, as they are position sensitive. In particular, the valve body often has issues that lead to abnormal leakage and wear. SHIFT KIT® Valve Body Repair Kit This valve body is better than OEM, it features many upgrades to increase reliability over the standard OEM valve body. Figure 4: An inexpensive LED pen works well to shed light on worn valve bores. Today’s valve bodies not only have a ton of electrical do-dads to deal with, but the complexity of the items has also increased. Toggle navigation. Fit for: For Aud-i VW Jett-a G-olf Passa-t 2003-11 Touran Sharan 09G TF-60SN Valve body For AUD-I TT 2003-08 6 SP F/AWD L4 1. PRESSURE SWITCHES: Does valve body assembly require pressure switches? Units built previous to July 2004, require pressure switches. AW6VWF1 (Large Cans, Remote Cooler with Switches) Part No. Common Problems with the Volkswagen 09G Valve Body Although this Tiptronic equipped 6-speed automatic was used in some of VW’s most popular models. Some fluid will run out when you remove the valve body. 6 Month Special Financing available through PayPal Credit. VOLVO / NISSAN. May 1, 2011 · Once it has drained, remove the 8 bolts holding the transmission pan in place and remove the pan. -Numbers: 1,9=16 mm. 09G TF-60SN 09G325039A Transmission Valve Body For Audi VW Golf Passat Toura Automotive. 1 year, transferable nationwide warranty on all valve bodies. On the bench I I. Putting in a Superior K4T65-E Kit in a 2005 Volvo XC90 AWD. Is it better to go the new route from VW or the rebuilt route which would be about $500 less? Thanks Fred Jun 18, 2021 · VW Transporter T5 09K Change Valve Body & complete Solenoid Set, Harsh 3-4 when at operating temperature more. Jan 1, 2013 · 09G, TF-60SN Valve Body Identification. Always remove every valve from every bore for easier inspection (figure 3). All Linear Solenoids are rebuilt and all other solenoids are tested and replaced if needed. VBP-95-111A This document provides instructions for removing and installing the valve body in a 2009 6-speed automatic transmission. Valve Body Pro | 1631 S 10th St, A5 San Jose, CA 95112 USA Sales Support 408-287-4500 Product Support 408-287-4503 Aisin Solenoid Connector Removal. Dec 17, 2022 · Specification: Type Name: Valve Body With Solenoid Condition: Remanufactured Part Number: 09G TF-60SN 09G325039AX 09G325039A Fitment Type: Direct Replacement Vehicle Fitment: Compatible with TT 2003-2008 6 SP F/AWD L4 1. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Oct 14, 2020 · Hey everyone. Internal Inspection With the transmission on the bench and before case disassembly, Sean began his inspection by re-air-checking each clutch component, paying close attention to the K1 clutch circuit. 15 + tax. After a while of searching, it appears that there are about 6 variations of valve body’s used on the 09G, which are not interchangeable. I know the 09G trans fairly well from the valve body replacement in mine and I know it would be VERY easy to connect the wiring up incorrectly to all the solenoids. VALVE BODY. Features: Remanufactured Solenoids Lifetime Warranty Meets […] The 09G is an adaptive learn transmission. You're shopping at Oct 26, 2009 · AW TF-60 was designed in ‘02 along with the rear wheel drive unit, the TR-60SN. Note location of cable clip and cables. The 09G uses linear valves attached to the solenoids, which have issues in terms of cross leaks or binding in the bore, causing the valve to hang up. For detailed instructions, please read the Core Charge section on our FAQs/Glossary page. Apr 1, 2012 · First, let’s get a little background on these valve bodies and clutch-control valves. using a fixed spanner -2-. Luckily I stumbled across this company offering reworked torque converters, valve bodies, and a complete performance rebuild kit. Remanufactured. 0TSI). More information and instructions can be found online at www. All 09G valve bodies are road simulation tested before shipment with our in-house Superflow AXILINE Valve Body Tester. Small parts are shown in Figure 151. VW Parts and Accessories Online Store. GM / SAAB / SATURN. Mar 21, 2020 · All 09G transmissions need kit Do not bother getting a new valve body for the 09G transmission because it also will not last. Thanks. I politely declined. Inspecting the 09G, TF-60SN for Manual Valve Bore Wear. Do not forget to share the video with your friends and visit our website www. Torque converter oil pan valve body for 6 speed automatic transm. Don’t remove the mount bolts at this point. The 09G/09M transaxle uses a Lepelletier arrangement, using a simple planetary coupled with a Ravigneaux planetary. Jun 3, 2012 · 2007 VW Jetta 09G Transmission. The pintles stick and the outer shell (can or shell Jan 1, 2013 · Valve Body Xpress. 1 Removing and installing oil pan, oil filter, slide valve body and internal wiring looms . 5L Repair kit for valve body and tells you what other videos did not. Remove the fuse-panel cover to gain access to the fuse panel. If you're not careful they will snap, this technique tries to prevent that. Two of the main causes of 09G valve body problems are electrical issues and pressure control problems that lead to leaks and premature wear/failure. Valve Body Pro | 1631 S 10th St, A5 San Jose, CA 95112 USA Sales Support 408-287-4500 Product Support 408-287-4503 Dec 1, 2011 · The 2014 Ford Edge SEL with a 3. SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. 0, 09G 6 speed, 137k miles This car didn't shift well when I bought it 15k miles ago. They were great to deal with. -Numbers: 4,6,10,12=28 mm. this is a 09G "transmission" with a valve body not a DSG type with mechatronic! SHIFT KIT® Valve Body Repair Kit Fits 09G, 09M, 09K, AW TF-60SN, GAF21WA 2003-13 with 1. However, I am noticing some unexpected symptoms post-installation that the others don’t seem to be talking about in the threads I had been following. Dec 28, 2020 · OEM: 09G TF-60SN 09G325039A Compatible with Aud-i VW Jetta Golf Passat 03-11 Touran Sharan 09G TF-60SN Valve body Compatible with Aud-i TT 03-08 6 SP F/AWD L4 1. TF-60 went into production in the ‘03 Beetle (09G) with torque capacity of 280 N. It is common for the internal harness to be incorrectly connected to the solenoids. 11. Dec 6, 2023 · With the valve body and solenoids inspected, it was time to remove the transmission from the vehicle and disassemble it for an internal inspection. There is an issue with these transmissions that give harsh, abn Whether the original valve body has large or small canister solenoids. Jun 1, 2022 · 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Small Solenoid) 2. 5 turns and give it a road test. 165 Fabia II 2007 , Fabia II 2009 , Fabia II 2011 , Octavia II 2004 Gearbox 09G - Edition 07. It is very common that after you get done with one of this units, it will not want to upshift into 4th gear. To ensure each Valve Body is fully functional, they are tested on a dyno testing machine. SK TF80SC. 2005 Volkswagen Beetle. The TF60, also known as 09G, is used in Volkswagens and Mini Coopers; the TF80 is used in Volvo and GM vehicles in the United States; and the TF81 (also known as AF21), is used in Ford and Mazda vehicles in the United States. Jetta. 4 up to 2. 2015 Volkswagen Jetta. Remove the valve body and air-check the circuits, before dis-assembly. Remove selector unit. Anyways what are the torque on the bolts? 09G Valve Body For VW Jetta Beetle Mini Cooper Audi TT 2005-2012 OEM 09G325039A (For: Volkswagen) Opens in a new window or tab. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. TF80SC / AW6AX-EL. Sep 11, 2015 · The solenoid that regulates that clutch to apply is the N282 solenoid. If a lawyer gets wind of this, they will almost certainly get sued for not notifying me and other owners of older cars that this service is recommended in order to not have your valve body grenade. Main issue with mine was torque converter slip/shudder, shi Dec 4, 2018 · (12-13-2018, 04:25 PM) Solution Wrote: remove mechatronics and check free movement of forks. m. Mechanic's Assistant: Okay, I'll connect you to the mechanic to help find that for your VW Jetta. You need to reassemble it to the same step. The 09G has six linear solenoids and two on/off solenoids. Remove as much ATF as possible from the bore and valve using brake clean or a substitute and let dry. 0L 3. Theses upgrades include: The valve body has various Sonnax updates installed depending on wear levels and the design version. -Numbers: 2,3,5,7,8,11=21 mm. to/2hDFJA8 Our Website: http://mechaniclifestyle. AW6VWF2 Oct 16, 2014 · Oversized Three-Spool Relay/Control/Switch Valve Kit 15741-50K This kit can be used in any of six locations in three different valve body applications. Don’t pull out the T20’s. Jun 28, 2020 · They told me that I needed a valve body from a HRM, KBV, KGL, HFU, or JUJ trans and they would order me a rebuilt one for $1456. – Remove the bracket -1- and -2-. Jan 2, 2015 · In later years it was found that the valve body and in most cases the solenoid valves on the valve body is also at fault. The port above the boost valve lets you test the boost valve and bore. Of the six linear solenoids, four of the units directly control clutches and brakes via spring-loaded spool valves in the valve body. WolfsburgTuning. Mar 25, 2020 · New wiring replacement harnesses, are available from tranmission parts suppliers or possibly from VW; they seem to be typically, recommended replacement service parts, when swapping out the valve body. 2L Compatible with Volkswagen Beetle/Beetle Convertible 2003-. • A Marmon/Berkshire Hathaway Company The issue isn’t wear, tear, or damage to the unit in and of itself. There are two little T20’s and a bunch of large T30’s. Most of the time a rebuilt valve body with new solenoids will repair an 09G. “A2” This is a video for the O9G 6 speed transmission that comes in the VW/Audi line-up of cars. ALL Solenoids are Valve body. The typical fix for shifting issues, is a rebuilt valve body and new wiring harnesses. Remove the cooler and wedge it up out of your way. 5L Compatible with VW Golf 2007-. Specifically how to remove the clips from the solenoids or if there's any small things I should look out for. UPDATE! The Transmission is fixed! See comments on Youtube! Jul 15, 2020 · The 09G, can have a wide range of problems; that can lead to shifting issues, we have seen: malfunctioning shifter assembly, wiring harness failures, bad sensors, sticking solenoids in the valve body (a rebuilt valve body; is the typical fix for that) and worse case scenario, failed hard parts inside the transmission itself, this would require full disassembly, inspection of parts, replacement Jul 1, 2013 · The Volkswagen TF60SN (Aisin produced) is no exception. Nov 9, 2011 · Valve body issues are primarily valve to bore wear concerns where fluid is leaking from one side of a valve spool to another side, which may cause a plethora of issues, some noticeable and some not. Valuable Resources for Quality Rebuilds 09G, 09K, 09M; TF-60SN; Aisin AW TF-80SC. Genuine Volkswagen Part - 09G325039D (09G-325-039-D) All images and information contained herein are copyright Valve Body Pro and cannot be copied or reproduced without express written consent from Valve Body Pro. One area of the TF60SN (09G) that has surfaced as troublesome is the valve body. 2 year guarnatee- fully dyno tested – complete with all 6 solenoids! sonnax updated!!!!! ready to install. 0 out of 5 stars 1 1 offer from $309. A clutch control valve line-up consists of a linear solenoid, clutch control valve, spring and adjusters. buying through shops or dealers. 450,00 € Current price is: 450,00 €. First release screws uniformly in specified order and then remove. Remove the nut off then remove the top starter bolt. 2014 Contents i Dec 5, 2012 · If anyone can scan and send me a the few pages from the service manual for removal/installation of the valve body that would be awesome, but if not, can you at least tell me the basic steps and installation torque values? I've seen a lot of posts for the 01M and the 09A, but I couldn't find a how-to for the 09G valve body replacement. After transmission overhaul, replacement or valve body replacement, the shift adapts must be cleared to zero and then the vehicle must be driven for the TCM to relearn the new shift adapts. 000KM, 2 1/2 years old (2. 2L Compatible with Volkswagen BEETLE /BEETLE CONVERTIBLE 03-. The car was "flaring", as I now believe it's called, between 3-4 Jun 5, 2016 · You have replace the valve body and made repairs to the frictions, next item to suspect would be the pump. You're shopping at Change Dealer. I have not seen a bad pump on the 09G but it is possible. January 01 Scanner and procedures for an 09G Valve Body as Sunbelt Valve Body Builders and Jeff's Transmissions take an '06 Volkswagen Beetle for a test drive using a M Mar 1, 2015 · Subject Matter: Valve body; Unit: Aisin AW TF-60SN, BMW 6F21WA & VW/Audi 09G, 09K, 09M; Issue: Vacuum testing; From the TASC Force we reprint a series of in-depth test instructions for checking the serviceability of valve bodies. Locate the fuse panel (Figure 2) on the left side of the instrument panel, between the instrument panel and the driver’s door. Small = . Further diagnosis, maybe required, assuming the valve body is functioning correctly, remanufactured as it should be, have added engineering improvements and modifications needed to deal with the original engineering weaknesses 09G transmission valve body refurbishing tutorial. Common Problems with the Volkswagen 09G Valve Body. I always look at the line pressure first when making a diagnosis. Jan 1, 2013 · Aisin AW TF-60SN, MINI 6F21WA, VW/Audi 09G, 09K, 09M Vacuum Test Guide. Feb 14, 2022 · I don't have a lot of options for mechanics around me so I was wanting to know how easy it is to replace this valve body. 0L Compatible with VW Jun 21, 2019 · I knew when I decided to order the solenoids that I may have to replace the valve body if that failed. Also trying to identify if 3/4" or 1" inch coils with the block still bolted to the car - apparently both were used on the 2005 09G. So now I'm in the market for a remanufactured valve body. Our remanufactured Valve Body is remanufactured to meet the same original tolerances it had when new. Genuine Volkswagen Part - 09G325039AX (09G-325-039-AX) (09G-325-039-AX) VW Parts and Accessories Online Store. 6 SP FWD L4 1. Had shop check oil level and was fine. Once you get 2 bolts in you're good to go. D the solenoids and show the rebuilt one ready to go in. The 09G transmission used in these Volkswagen Jetta models are inherently flawed. Just pull the T30’s out. They also offer a complete performance transmission! Talking with the rep he said the unit would be rated for Jun 3, 2013 · The worst part is VW quietly introduced a 40,000 mile fluid change recommendation to the maintenance schedule for the 09G around 2009. 5L engine (figure 1) and a 6F50 transmission can also be equipped with an AWD system. Keep the inside of the pan spotless. Buy OEM Volkswagen-vw Part # 09G325039A (09G-325-039-A). com/view_play_li Dec 17, 2022 · 09G TF-60SN 09G325039AX 09G325039A Automatic Transmission Valve Body Compatible With Aud-i V-W G-olf Passa-t Toura (09G TF-60SN Valve Body with Big Solenoid) 1 offer from $309. This manual covers these differences so that this mistake will not happen to you. The inner test location is the balance part of the pressure regulator valve. Were all the bolts retained with the same torque? Flow-check the filter (in a solvent tank), and then break it open looking for traces of material or possible restriction. 00 Refundable Core Charge that is added to the price of the valve body. I replaced the valve body with a "rebuilt" unit. Any feedabck about the reliability of this 09G? I used it mostly as tiptronic sicne it feels sportier and less torque convertor ineficiency, however this will put more stress on the lock-up clutches. Once you replaced the valve body, did these problem start immediately?? Meaning has the transmission ever worked properly with the replacement valve body? 2. While there will often be some wear, that is just a symptom of a much deeper problem. Reattached the lever and nut, engaging it in the valve on the body. If you are confident the K2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the N282 adjusting plug out 1. Jun 1, 2011 · With the ignition off, wait 30 seconds then remove fuses. $213. Aug 6, 2020 · Make sure to remove all old gasket material and corrosive buildup. AISIN WARNER TF60-SN, 09G,Valve Body without pressure Switches, Bodies with Small Solenoids (09G325039CX 09G325039C) 550,00 € Original price was: 550,00 €. OEM. In addition to the normal valve-body issues is the electrical concern. My May 1, 2011 · Does remioving the valve body helps removing some extra old ATF? is it something safe to do The car has 50. Numerous 09G transmission problems can be attributed to a faulty valve body This valve body is better than OEM, it features many upgrades to increase reliability over the standard OEM valve body. Over time Quick video showing how to remove pesky connectors for the 09G valve body solenoids. 09G transmission (also referred to as the TF-60 transmission sp Please Like and Subscribethanks For WatchingTrack: Back To Party — Zackross [Audio Library Release]Music provided by Audio Library PlusWatch: https://youtu. View recommended parts for quality repairs of common transmission problems quickly and easily. The linear solenoids need to be rebuilt as much as the valve bodies do on these transmissions. Jan 1, 2013 · When the solenoid is electrically off, the solenoid is flowing maximum oil to the clutch control valve. PLEASE NOTE: There is a $100. These clutches must all air check really well, or no amount of repair to the valve body or solenoids is going to get the car out the door. 5L with 09G transmission after having the notorious "09G slip bump" issue after the car warms up. technical suppo rt is available simply by calling 1-631-475-2300. Adjusting Clutch Control Valves on Aisin FWD 6-Speeds. It is fairly easy to do on some valve bodies, especially when replacing the valve body with the transmission still in the vehicle. ask for mike! call anytime even open saturday and sunday control valve springs may be needed for proper operation. Volkswagen Jetta. 0” inch diameter. a self-aligning valve body reaming fixture. They sent me a valve body and I sent my old one back. Apr 24, 2020 · 09G Valve Body Repair - LockUp Clutch Control Valvehttps://maktrans. I first tried replacing solenoi Once you remove your defective valve body and return it to us, the Core Charge will be refunded to you. How To Step 10 Metal Style Transmission Filter - The metal style VW 09G, 09M transmission filters seal to the transmission valve body with a rubber cork material which could leave buildup. PATREON: https://www. net/09G-OEM-06https://maktrans. 6 SP FWD L4 2. D. Page 66 FABIA II 2007 Automatic 6-speed gearbox 09G - Edition 05. Clean the pan well, removing the magnets and giving them a good cleaning, then put magnets back in place. Aug 19, 2024. It never was perfect, so I'm not sure it was in fact, rebuilt. fits all 09g transmissons. The 09G/09M transaxle uses a Lepelletier gear set arrangement, using a simple planetary coupled with a Ravigneaux type planetary. You're shopping valve body and if incorrect parts are used, severe planetary failure will occur. Insert manual valve in the bore so that about 1/2 of the large middle land is visible (valve should be sticking out of valve body about 2 1/4”). Please contact Sonnax remanufac-tured valve body technical product at 1-866-243-8829 for help with making the adjustments. So here it i Dec 12, 2014 · Sonnax valve body diagram for 09G, 09K, 09M, 6F21WA, TF-60SN. With the ignition off, wait 30 seconds then remove fuses. 09G, TF-60SN Valve Body Identification. Related VW TRANSMISSION SHIFTS HARD VALVE BODY REPLACEMENT FIX Makita Impact: http://amzn. Shop OEM Volkswagen Part # 09G325039FX (09G-325-039-FX). It was helpful to have an assistant when re-installing. pressure regulator valve. 2. May 27, 2020 · How to changing a transmission valve body in a 09G 6 speed automatic triptronic transmission. I've narrowed it down to a few suppliers but the price range is fairly wide. Genuine Volkswagen Part - 09G325039A (09G-325-039-A) (09G-325-039-A) VW Parts and Accessories Online Store. TF81-SC. So: - I took out the 2012 valve body and returned it to the scrap yard and got another valve body The second valve body slipped as badly as my original, so back to the scrap yard again Valve body. I'll share how I understood, di Apr 30, 2010 · Aisin AW TF-60SN, MINI 6F21WA, VW/Audi 09G, 09K, 09M Vacuum Test Guide. Special tools are required and it is important to mark sensor Valve Body Layouts. patreon. 09G, 09K, 09M Transmission TF-60SN Transmission. 00 09G TF-60SN 09G325039A Transmission Valve Body For Audi VW Golf Passat Toura The 09G (TF60-SN - according to Aisin Co classification) is the first 6-speed transmission which has been used since 2003 for virtually all FWD cars of Volkswagen and Audi family (A3, A4 and TT) with engine capacity from 1. Price is $1,200 plus change. See instructions for details. Jan 1, 2013 · Excessive Manual Valve Bore Wear - Test Procedure. 845RE Park-by-wire malfunction. - Each valve body is disassembled, cleaned, inspected, calibrated and tested to restore OE form, fit and function. The 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Jul 8, 2020 · Replacing valve body on 09g as lost first couple gears and stuff. If you need help identifying the valve body you need, we can do a VIN# lookup for your vehicle to make sure you get the right part the first time. Includes: TF-80SC; Nov 30, 2013 · I got my rebuilt valve body from Pacific Coast Transmissions. Aug 21, 2024. To be care: AT fluid Gasket All images and information contained herein are copyright Valve Body Pro and cannot be copied or reproduced without express written consent from Valve Body Pro. You can do this from the top with a ratchet, or from the bottom with a impact and a swivel, after removing the belly pan, splash guard and wheel. youtube. Aug 12, 2022 · OEM Part Number is 09G, TF-60SN, Please note that the solenoid valve of the 09G valve body has a size distinction, please pay attention to inspection 09G Transmission Valve Body Compatible with Audi TT 2003-2008, Compatible with Volkswagen Golf 2010-2011 09G (1) 09G (1 product) AF21 (1) AF21 (1 product) AW55-50SN (1) AW55-50SN (1 product) May 20, 2020 · Mini Cooper GA6F21WA / TF60-SN / 09G / 09K / 09M 6 Speed Automatic Transmission with Slipping / Flaring 3-4 & 4-5 Shift repair- Shows how to lower Valve bod Mar 1, 2024 · I need to replace the valve body on my 2007 Rabbit. To correctly identify this valve body, you must determine: If you have large- or small-can linear solenoids Nov 18, 2013 · Pushed the piston and spring back into the transmission where it came from, then held the valve body up, making sure the wiring harnesses came from the right clearances around the valve body. January 01 Mar 1, 2018 · I get calls from time to time for a no-move condition, simply because the manual valve was missed when installing the valve body. comHey guys, in this vid Nov 10, 2010 · ** A harsh 5th to 4th gear downshift on the 09G 6 Speed Tiptronic Transmission is typically traced to worn spool valve bores in the transmission valve body. I'd like comprehensive removal and installation instructions. There were a total of 8 09G solenoids: 4 of the linear solenoids directly control the clutches and brakes with spool valves inside the valve body, and the rest control the torque converter clutch and line pressure. A rebuilt valve body along with the adapts reset to basic settings will fix the bad shifting 09G most of the time. Fluid capacity and type, valve body and solenoids charts. the 09G AKA TF-60 transmission, has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Jan 1, 2013 · Accurate valve body identification is crucial as the styles DO NOT interchange. When you take out the main regular and boost valve, always mark which step the boost valve is at (figure 6). 8L 1. This machine tests each shift point as well as each solenoid to ensure they meet OEM standards. Now its time for the valve body. 3. Figure 3: Removing every valve from the valve body will make the valve body easier to inspect. Jan 27, 2012 · When removing selector unit, slide in gear selector valve (1) and hold down. Aug 8, 2017 · 09G transmission valve body refurbishing tutorial. Last edited: Sep 20, 2019. I also show how to set the trans back to vw – 09g- tf60n valve body with all “updated” solenoids-tested!!!!! voltzwagon rebuilt valve body-awtf60sn – 09g- jetta,beetle,minivan, audi tt , etc. If you find a leaking clutch, you’ll need to go inside and check the sealing In order to control all six forward gears, the Volkswagen 09G employed a complicated system of electronic and hydraulic controls. Sunbeltvalvebodies. 9L 2. Valve Body Xpress 09G Transmission repair manuals 09K, 09М (TF-60SN/61), diagrams, guides, tips and free download PDF instructions. So let’s look at some of the most common VW 09G valve body problems, and figure out what you can do about them. AW55-50SN. sonnax. 75” diameter. Trustpilot Buy factory direct wholesale and save an average $350 to $500 vs. Shop OEM Volkswagen Part # 09G325039A (09G-325-039-A). 09G / TF60-SN copyright Valve Body 09G 09K TF60SN Valve Body Removal and Replace. com - Audi & VW 09G Solenoid Removal & Installation . 0 liters (Mini Cooper, Skoda Fabia, Polo) So let’s look at some of the most common VW 09G valve body problems, and figure out what you can do about them. A linear solenoid that is sticking can cause all sorts of problems depending on the solenoid and the transmission type. Oct 1, 2014 · First, let’s examine the solenoids and their roles in the transmission. 00 Continued for all vehicles – Lever off the selector lever control cable -1- from the gearshift lever -3-, e. AF33-5 / AW55 . Oct 16, 2014 · Aisin AW TF-60SN, MINI 6F21WA, VW/Audi 09G, 09K, 09M Vacuum Test Guide Vacuum testing is an efficient way to identify the root cause of transmission problems and evaluate the effectiveness of repairs. Once you remove your defective valve body and return it to us, the Core Charge will be refunded to you. It 09G transmission valve body refurbishing tutorial. This website lists out the variations: Sonnax. com. R E QUI R E D T O L TF-60SN Lower Valve Body Valve Spring Tool Kit TF-60SN Lower Valve Body 20 25 15 10 5 30 VACUUM TEST 18"-Hg Figure 2 16"-Hg ©2022 Sonnax Transmission Company, Inc. Our guide includes detailed instructions, diagrams, and specifications to help you tackle any transmission repair job. also check for swarf and check if any forks have free play. Unbolt brackets -1- and -2- . This would include a Power Transfer Unit (PTU) attached to the transmission with a rear driveshaft going to the Read Differential Unit (RDU). I’m hoping for some advice: 1. Flushing the cooler lines and cooler: This is of the utmost importance. owgf zyrdz cmwon hqbdws zpys uesamwn wsuj asio ygils xmcdxl